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1 AMP Step-Down Voltage
Regulator ( LM2575 )
_files/ckt22_31.gif) This is the regulator which converts
the 12V input voltage to the 5V voltage. This regulator is for the
positive power supply. There is a series of the regulator which the output
voltage can be changed to in the range from 1.3 V to 37 V but this time, I
am using the one of the 5 V fixation.
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Heatsink
_files/ckt22_6.jpg) In case of the switching
regulator, there is comparatively little electric power to lose with the
regulator. It is the about 1.5 W loss when passing the 1 A output current.
In the one which was made this time, it was about 1 W loss. It seems that
it is OK even if it doesn't put the heatsink but I put the small one for
the safety. The size of the heatsink which I used
this time is hereinafter. The 25-mm height, the 23-mm width of the surface
which installs the regulator and the 10-mm depth to the direction of
fin.
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Silicon
rubber
_files/ckt21_5.jpg) The back plate (the part
which puts the heatsink) of the regulator is connected with the ground
pin. You may put the regulator to the heatsink to direct if the heatsink
doesn't touch the electric circuit. I place the insulating material among
them. It uses the 3mm screw to install the
regulator at the heatsink. However, the about 4mm hole is opened at the
regulator. This is because the screw makes not touch to the regulator,
putting the circular insulation part to the hole of the regulator. You had
better buy beforehand with the silicon rubber.
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Silicon
grease
_files/ckt21_8.jpg) The silicon rubber is put
between the regulator and the heatsink but the silicon grease is put in
the thermal conductivity to improve. The silicon grease is the compounding
of the white grease. The metallic oxide is mixed by it to improve the
thermal conductivity.The silicon grease is painted the both sides of the
silicon rubber and improves the heat conduction between the regulator and
the heatsink. You don't need to paint a lot of it. There is not an effect
in the part which was stuck out of the rubber.
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Shottky barrier
diode
_files/shottky_diode.jpg) LM2575 switches the
electric current at 52 kHz. At this frequency, it isn't possible to use
the diode for the ordinary rectifier because the reverse recovery time is
long. As the current-carrying capacity, it uses
more than 1.5 times of ones of the output current. The diode which was used this time is
ERB81-004(VRRM=40V,IO=1.7A) which is made by Fuji
Electric.
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Inductor
_files/ckt22_8.jpg) I used the toroidal
coil for the inductor. The toroidal coil is the
one to have wrapped the copper wire around the cylindrical core. It is
possible to make that the magnetic flux which occurs with the coil doesn't
leak out outside, that the coil efficiency is good and that the magnetic
flux has an influence on the others little. You can
make it, but it is terrible to roll up the copper wire.
There is a chart which looks for the value of the
inductor at the data sheet of LM2575. When the
output is 1 A in the 12-V input, the inductor is 220 ΅H. This time, I used the coil of 125 ΅H, 2 A. The ripple may increase
little.
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Ripple filter
capacitor
_files/ckt22_9.jpg) You use the capacitor of
few ESR(Equivalent Series Resistance) for the ripple filter capacitor of
the output. The capacitor has the inductance and the resistance as well as
the capacitance. This resistance is the ESR. When the value of the ESR is
big, it generates heat with the electric current which flows through the
capacitor. The big electric current flows through
the capacitor to use with the ripple filter circuit of the switching
regulator. Because it is, the capacitor which has the big ESR is
heated.
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Cable
terminal
_files/oscilloc.jpg) This is the terminal to
connect the cable of the input and the output. It is not necessary to use
the one of this shape. Also, if connecting the wire with direct to the
printed board, it is not necessary to use this terminal.
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Universal printed
board
_files/ckt22_a.jpg) I was irresolute about
whether or not to use the printed board or the universal printed board
when I made the circuit this time. I decided to use the universal printed
board from the easiness of the creation. I used the
one of 15 halls x 25 halls.
The universal
printed board
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Metallic
stud
_files/oscillod.jpg) I use this to install the
printed board to the case. There is not necessity of the
metal.
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